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Pharmaceutical Solutions

Engineered for every payload, from small molecules to gene and cell therapy.

Small molecules tolerate almost any delivery path. Biologics, viral vectors and lipid nanoparticles do not. We engineer the needle and hub around the payload they carry, in partnership with pharmaceutical and biotechnology companies, CDMOs and CMOs, and compounding pharmacies.

Pharmaceutical development and manufacturing environment

Why the payload matters

The more advanced the therapy, the more fragile the payload

As therapeutics evolved from small-molecule chemistry toward complex biological molecules, they became dramatically more sensitive to how they are delivered.

Modality Structure Viscosity Shear sensitivity
Small moleculesChemical synthesisVery lowNegligible
PeptidesShort amino-acid chainLowModerate
Biologics (mAbs)Folded proteinHigh at concentrationHigh
Viral vectors (AAV)Protein capsid shellMedium, suspensionExtreme
mRNA therapies (LNP)Lipid nanoparticleMedium–highExtreme

Engineering response

The delivery risks we engineer against

  • 01Injection force: viscosity fights the needle

    High-concentration biologics need significantly more force through a narrow bore, worse still at cold-chain temperatures. Our thin-wall geometry widens the internal bore without changing outer gauge, cutting the extrusion force needed.

  • 02Dead space: trapped fluid, lost dose

    A standard hub can trap a meaningful share of a very small dose. Our low-dead-space hub geometry reclaims that volume, so more of what's drawn up actually reaches the patient.

  • 03Shear stress: unfolded proteins, ruptured capsids

    Forcing a complex payload through a narrow gauge under pressure can deactivate proteins or damage viral shells and suspended cells. Smoothed flow paths and gentler bore transitions reduce the shear the payload sees.

  • 04Surface adhesion: payload lost to the walls

    Rough internal surfaces can strip viral material and lipid nanoparticles from suspension, quietly lowering the delivered dose. Low-adhesion internal finishes are designed to keep payload in suspension from hub to tip.

Custom development

Fully custom, built to your molecule

Most of our device families began as a customer's specification, not a catalogue entry. If the geometry your molecule needs doesn't exist, we will build it.

  • 01Internal geometry & polymer

    Flow paths and dead-space volume engineered around your fill volume and viscosity; hub materials matched to pressure and sterilization method.

  • 02Length & gauge

    Intramuscular, subcutaneous, intravitreal and intrathecal routes each demand a different balance of penetration depth, gauge and flow.

  • 03Connection & fit

    Custom fittings for proprietary delivery devices, auto-injectors or prefilled-syringe platforms; gauge and bore set together against your shear-rate tolerance.

Partnership

How we partner

Five stages, from brief to commercial supply.

  • 01Formulation & delivery brief

    Viscosity, fill volume, sensitivity, route.

  • 02Device engineering

    Hub, bore and gauge design and prototyping.

  • 03Bench validation

    Flow, dose accuracy, injection force.

  • 04Pilot supply

    Small-batch samples for your own testing.

  • 05Scale production

    Commercial-volume manufacturing.

From concept through commercialization, we help connect formulation, procedure, device design, manufacturing, and regulatory considerations into a coordinated drug delivery strategy.

Next step

Bring your delivery challenge to us

Share your formulation, dose, delivery interface, work flow, and commercialization goals that need review. We can help assess feasibility, optimize device selection, define validation requirements, and support the path from development to commercial supply.